TAP for Manufacturing
Industry 4.0 for Indian manufacturing.
Real-time machine monitoring, live OEE, and downtime intelligence — connected to your CNCs, compressors, and meters and deployed in days.
The Problem
What it costs you today.
The gaps a modern operation can no longer afford to leave open.
Downtime is invisible
A machine stops and nobody knows why — or for how long — until the shift report lands the next morning.
OEE is a guess
Availability, performance, and quality live in three spreadsheets that never reconcile. Real OEE stays unknown.
Reports are manual
Operators hand-copy counters into registers. Errors creep in, and the data is stale before anyone reads it.
The Solution
Real-time OEE, machine to boardroom.
TAP reads your machines over the protocols they already speak and turns their signals into live OEE, downtime Pareto, and shift-ready reports.
- Real-time monitoring over Modbus & OPC-UA — Fanuc, Siemens, Mitsubishi
- Live OEE per machine, line, and plant with shift breakdown
- Downtime Pareto with operator reason-coding
- Tool life tracking and changeover analysis
- Energy consumed per unit produced
- Automated shift-handover reports — Tally / SAP B1 ready
Capabilities
What TAP delivers.
The full toolkit, tuned to the metrics that matter in your operation.
Live OEE engine
Availability × Performance × Quality, computed continuously per asset and rolled up by line and plant.
Downtime intelligence
Every stop captured, categorised, and ranked on a Pareto so you fix the losses that actually matter.
Tool & maintenance
Track tool life, cycle counts, and changeover time to plan maintenance before it plans your downtime.
Energy per unit
See kWh per produced unit by machine and shift — the number that turns energy into a controllable cost.
Shift reports
Production, downtime, and OEE compiled automatically at shift end — emailed, not hand-written.
ERP integration
Push production and consumption data to Tally, SAP Business One, and other systems of record.
Live plant OEE
Machine-to-screen latency
Time to first live line
Digital shift reports
Typical Deployment
A typical first deployment.
5 CNC machines, 2 compressors, and 3 energy meters across 4 TAP Gateways — connected, modelled, and streaming live OEE in under a week.
See a manufacturing demo.
We'll show TAP running with data like yours — and answer whether it fits your specific setup.